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48V lithium iron phosphate battery (lifepo4 ) rack-mounted battery pack: efficient energy solution

48V lithium iron phosphate battery (lifepo4 ) rack-mounted battery pack: efficient energy solution

2024-09-21 15:20:55
48V lifepo4 battery rack-mounted battery pack: efficient energy solution

1. Product Overview
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The 48V lithium iron phosphate battery rack-mounted battery pack has many significant features. Its nominal voltage is 48V, and the nominal capacity is usually 280AH. The product adopts EVE280AH installation and stacking design. This design not only ensures the stable operation of the battery in various environments but also greatly improves space utilization efficiency. The safety of this battery pack is good, and it has undergone rigorous safety testing, so it will not explode even in severe collisions. Whether it is used in communication base stations, RVs, or other fields, it can provide users with reliable power protection.

2. Advantages fully displayed
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(1) Safe and Reliable
The rack-mounted lithium iron phosphate battery pack has undergone rigorous safety testing and has shown outstanding performance in terms of safety. Compared to other types of batteries, such as ternary lithium batteries, LiFePo4 batteries have higher thermal stability and high temperature resistance. By using lithium iron phosphate as the positive electrode material, the risk of thermal runaway is lower, making it less likely to experience thermal runaway even in high temperature or overcharged states, greatly reducing the risk of fire and explosion and providing users with reliable safety assurance. For example, even in the event of a severe collision during actual use, the battery pack will not explode, ensuring the safety of equipment and personnel in various application scenarios.

(2) Long Lifespan
The cycle life of the 48V rack-mounted lithium iron phosphate battery pack is long, which is one of its significant advantages. The cycle life of a single cell exceeds 8000 cycles, while the cycle life of a group exceeds 6000 cycles, compared to lead-acid batteries which typically have a cycle life of around 300 cycles, with a maximum of about 500 cycles. Such a long cycle life means that under the same conditions of use, the battery pack's lifespan is several times that of lead-acid batteries. For example, in a conventional 48V model, the cycle life of a lithium manganese battery pack is over 600 cycles, while the cycle life of a lithium iron phosphate battery pack can exceed 6000 cycles, making the lifespan advantage of the lithium iron phosphate battery pack more apparent. This allows users to reduce the frequency of battery replacement and lower usage costs over the long term.

(3) Excellent Performance
a. Good High Temperature Performance: The rack-mounted lithium iron phosphate battery pack has good high temperature performance. Its thermal peak can reach 350°C - 500°C, while lithium manganese and lithium cobalt only reach around 200°C. It has a wide operating temperature range (-20°C - +75°C) and high temperature resistance characteristics, allowing the battery pack to operate stably in high temperature environments and be suitable for various complex working environments.
b. Large Capacity: The battery pack has a larger capacity than ordinary batteries (such as lead-acid). For example, a 48V280Ah lithium iron phosphate battery pack can provide longer power support for equipment.
c. No Memory Effect: The rack-mounted lithium iron phosphate battery pack has no memory effect, allowing the battery to be used as needed without having to fully discharge before recharging. This brings great convenience to users, as they do not have to worry about the memory effect affecting the battery's performance and lifespan.
d. Lightweight: The volume of a lithium iron phosphate battery with the same capacity as a lead-acid battery is 2/3 of the volume of the lead-acid battery, and the weight is 1/3 of the lead-acid battery. This gives the rack-mounted lithium iron phosphate battery pack a significant advantage in applications where weight is important, such as communication base stations and RVs.
e. Environmentally Friendly: The battery is generally considered to be free of heavy metals and rare metals, non-toxic, non-polluting, and compliant with European RoHS regulations, making it an absolutely green and environmentally friendly battery. In today's increasingly environmentally conscious world, the environmental characteristics of the rack-mounted lithium iron phosphate battery pack make it the preferred choice for many users.

3. Brand Recommendations
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(1) UBPPOWER
Shenzhen UBPPOWER Energy Co., Ltd. is a comprehensive technology company specializing in the research, development, manufacturing, and sales of new energy lithium batteries, 48V LIFEPO4 battery packs,DIY Battery box kit lithium battery energy storage systems, and other products. With a high reputation in the lithium battery industry, its factory integrates the latest technology and systematic management to continuously improve manufacturing levels. The iron phosphate lithium battery pack is designed for high reliability, long life, and durability, and can be applied to different levels of systems, from individual cells to battery modules, to complete battery boxes. Lithium energy storage applications are wide-ranging, covering small portable UPS power storage, medium-sized home storage, and large-scale enterprise or public-level storage scenarios.

4. Prominent features
(1) High Energy Density
The 48V lithium iron phosphate battery rack-mounted battery pack has a high energy density, with a weight-to-energy ratio of up to 120WH/KG per single cell, and a volume-to-energy ratio of up to 210WH/L, higher than the industry average. This means that in the same volume and weight, the battery pack can store more energy, providing more powerful power support for various devices. For example, in communication base stations, a high energy density battery pack can ensure that the base station can still operate normally in case of long-term power outages, improving the reliability of the communication system. In RV applications, a high energy density battery pack can provide sufficient power for various electrical devices in the vehicle, meeting the various needs of users during their travels.
(2) Rack-mounted Design
1. Support for parallel expansion: The 48V lithium iron phosphate battery rack-mounted battery pack adopts a rack-mounted design, supporting parallel expansion. This means that users can parallel multiple battery packs together according to their actual needs to increase the system's capacity and output power. For example, in commercial energy storage systems, users can gradually increase the number of battery packs according to the growth of energy storage needs, achieving system expansion. This flexible design allows the battery pack to adapt to different scale application scenarios, improving the system's scalability.
2. Built-in MBS, achieving zero maintenance: The battery pack is equipped with a Management and Balancing System (MBS) that achieves zero maintenance. The MBS can monitor the status of the battery pack in real-time, including parameters such as voltage, current, temperature, etc., and balance the batteries to ensure that each cell works in optimal condition. At the same time, the MBS also has protection functions such as overcharging, over-discharging, overcurrent, and temperature, effectively preventing the battery from being damaged due to abnormal situations. This zero maintenance design greatly reduces user operating costs and maintenance difficulties, improving the system's reliability and stability.
3. Low lifecycle cost: Due to the advantages of long life, high energy density, and low maintenance costs of the 48V lithium iron phosphate battery rack-mounted battery pack, its lifecycle cost is relatively low. Compared to traditional lead-acid batteries, although the initial investment in lithium iron phosphate batteries is higher, their lifespan is several times that of lead-acid batteries, and they do not need frequent battery replacements during use, reducing maintenance costs and downtime. In addition, high energy density battery packs can reduce the volume and weight of the system under the same capacity requirements, reducing transportation and installation costs. Therefore, from the perspective of the entire lifecycle, the 48V lithium iron phosphate battery rack-mounted battery pack has a higher cost-effectiveness.
(3) Intelligent Management
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1. Equipped with high-performance BMS: The 48V lithium iron phosphate battery rack-mounted battery pack is equipped with a high-performance Battery Management System (BMS). The BMS has protection functions such as over-discharge, overcharge, overcurrent, temperature, etc., ensuring the safety of the battery. For example, when the battery is overcharged, the BMS will automatically cut off the charging circuit to prevent the battery from being damaged due to overcharging; when the battery is over-discharged, the BMS will automatically cut off the discharge circuit to prevent the battery from affecting its lifespan due to over-discharge. At the same time, the BMS can monitor the status of the battery in real-time, such as voltage, current, temperature, etc., and provide this information to the user, allowing the user to understand the battery's operating status at any time.
2. Multiple protection functions: In addition to over-discharge, overcharge, overcurrent, temperature protection functions, the BMS also has short circuit, reverse charging protection functions. The short circuit protection function can quickly cut off the circuit when the battery experiences a short circuit, preventing safety accidents such as fires caused by short circuits. The reverse charging protection function can prevent the battery from being reverse-charged during the charging process, protecting the safety of the battery. The existence of these protection functions makes the battery pack safer and more reliable during use.
3. Automatic charge and discharge management: The BMS can achieve automatic charge and discharge management, with monitoring units automatically measuring the charge and discharge current of the battery, and managing float and equal charge of the battery. When the battery is low on power, the BMS will automatically start the charging mode to charge the battery; when the battery is full, the BMS will automatically stop charging to prevent overcharging. During discharge, the BMS will adjust the discharge current automatically according to the battery's power level and load conditions, ensuring a safe and stable discharge process. In addition, the BMS also has a secondary power-off function, which will issue an alarm when the battery voltage is below the warning value; when the battery voltage is too low, it will automatically power off to protect the battery system.

5. Widely applicable
Covering multiple fields such as medical equipment, power tools, communication base stations, and photovoltaic power generation, providing reliable energy support for different industries.
(1) Medical Equipment Field
In the field of medical equipment, 48V lithium iron phosphate battery rack-mounted battery packs play an important role. For example, the 48V 15Ah lithium iron phosphate battery pack for medical surgical robots, product number 01WQ0128-01, uses the 32140-15Ah-3.2V cell specification, with dimensions of 330×85×200mm, a nominal voltage of 48V, a nominal capacity of 15Ah, and a finished product internal resistance ≤100mΩ. It has functions such as short circuit protection, overcharge protection, overdischarge protection, overtemperature protection, and overcurrent protection, and is used in medical surgical equipment, medical backup power supplies, and medical equipment fields. Due to the large number of medical equipment used in hospitals, with generally high power, the frequency of power consumption in hospitals fluctuates greatly, and the power consumption environment is harsh. This battery pack can provide stable and reliable power for medical equipment, ensuring that medical equipment is always available, saving time for patient emergencies.
(2) Power Tools Field
In the field of power tools, 48V lithium iron phosphate battery rack-mounted battery packs are also widely used. They have characteristics such as high energy density, no memory effect, and light weight, suitable for electric drills, saws, lawnmowers, and other power tools. Compared to traditional batteries, lithium iron phosphate battery packs can provide longer usage time and stronger power output for power tools. For example, the volume of a lithium iron phosphate battery with the same capacity is 2/3 of a lead-acid battery, and the weight is 1/3 of a lead-acid battery, making power tools more lightweight and easier to operate.
(3) Communication Base Station Field
Communication base stations require extremely high reliability for power supply, making 48V lithium iron phosphate battery rack-mounted battery packs an ideal choice. On one hand, they have a long lifespan, with a single cell cycle life exceeding 3000 times, and a group cycle life greater than 2000 times, while the cycle life of lead-acid batteries is usually around 300 times. This greatly reduces the frequency of battery replacement for communication base stations, reducing maintenance costs. On the other hand, this battery pack has good high temperature performance, with a thermal peak of 350°C - 500°C, a wide operating temperature range (-20°C - +75°C), suitable for various complex environments. For example, the outdoor base station of Qiantang Tourism Company replaced the original 200Ah lead-acid battery with a 150Ah integrated lithium iron phosphate battery as a pilot project, and the lithium iron battery has maintained good performance for two years. In terms of cost, the lithium iron battery has a warranty period of 6 years, and in the medium to long term, it can reduce costs and increase efficiency.
(4) Photovoltaic Power Generation Field
In photovoltaic power generation systems, 48V lithium iron phosphate battery rack-mounted battery packs can be used as energy storage devices to store and release solar energy. For example, the 48V energy storage lithium battery solar photovoltaic home energy storage system rack-mounted lithium iron phosphate battery pack, priced at 3174.00 - 9936.00 yuan, with specifications of 48V50AH, 48V100AH, 48V150AH, 48V200AH, etc. It can store solar energy during the day and provide power for households at night or on cloudy days, improving the efficiency of solar energy utilization and achieving sustainable energy use.

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